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Corr. Maintenance

Efficient Corrective Maintenance through Knowledge Management and Pragmatic Planning

Focused Maintenance based on Historical Data

Everyone is familiar with the problem - the production equipment is down and the foreman isn't available. If only his notes were on hand...

With maint.tec the corrective maintenance information for all equipment is stored on the server and available to everyone. Powerful search tools enable one to simply find needed historical data in order to carry out the repair in a focused way.

Increased Efficiency through more planned Maintenance

Complex production equipment typically have a cost per hour of several thousand dollars. Even short breakdown periods are extremely expensive. From the maintenance point of view it's the unplanned repairs that are most costly. Maintenance personnel must be withdrawn from other tasks and often things must be improvised in order to get the production back on track as soon as possible. Just by raising the quota of planned maintenance a few percent pays off the investments in maint.tec.

Stock Management

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Brochure

maint.tec Brochure

In order to learn more about maint.tec you may open the printed brochure in PDF-format.

You will need the
Acrobat Reader to read it.

If you prefer having a printed copy sent, contact us.

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Prev. Maintenance

Optimising Preventive Maintenance through Dynamic Control

Maintenance is a Dynamic Process

The intervals for preventive maintenance task orders must be critically checked and adjusted according to inspection results. Thus over-maintenance is avoided.

Task descriptions must be modified in accordance with knowledge on site. This is crucial in optimising the work.

Planning needed materials and having them prepared for the maintenance tasks optimises the logistics.

Wear-Data based Maintenance through an on-line Interface to the Equipment

Implementing an on-line interface to the equipment optimises the preventive maintenance intervals, since the intervals are automatically adjusted according to usage and wear.

Planning in Advance based on Maintenance Overview and Capacity Plans

By including the planned time for each maintenance task it's possible to anticipate the necessary capacity in respect to personnel and equipment.

Extensive Electronic Documentation

Documentation from the manufacturers, such as maintenance and operation manuals as well as spare parts catalogues are converted to internet-formats and stored on the server. This makes it possible to access up-to-date technical documentation from any PC in the company network.

Based on the functionality of a web server any document can be found using a search engine. Navigation incorporates standard internet technologies such as hyperlinks and image maps.

Corrective Maintenance

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maint.tec at a Glance

Preventive Maintenance

  • Ensuring equipment availability through timely preventive maintenance
  • Time saving through permanent optimisation of maintenance intervals
  • More efficient maintenance by optimising the maintenance workflow
  • Wear-data controlled maintenance intervals
  • Optimising the logistics by planning materials for maintenance

Documentation

  • Integrating manufacturer documentation with equipment data, maintenance plans and materials data
  • Up-to-date documentation accessible from every workstation

Corrective Maintenance

  • Increasing the percentage of planned maintenance
  • Effective assistance of ad hoc repairs
  • Analysis of historical data in order to repair more quickly
  • Increasing equipment availability through weak spot analysis
  • Cost accounting

Stock Management

  • Stock supervision
  • Adapting purchase strategies based on consumption

Ordering

  • Reducing administration tasks for project overviews, budgets and purchasing processes
  • Supervision of outstanding deliveries and invoices and checking of delivery and invoice data.

Controlling

  • Cost controlling using controlling instruments

Brochure

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List of Functions

 
Funktional Overview   Version    
    Basic Extended Premium
Corrective Maintenance
       
Work orders for internal and external work groups   ☺ ☺ ☺
Traffic light overview of pending work orders   ☺ ☺ ☺
Graphic panel       ☺
Documentation of maintenance work   ☺ ☺ ☺
Weak spot analysis   ☺ ☺ ☺
Preventive Maintenance
       
Maintenance definition according to multiple criteria   ☺ ☺ ☺
Cyclical preventive maintenance   ☺ ☺ ☺
Condition-based preventive maintenance   ☺ ☺ ☺
Controlling maintenance dates   ☺ ☺ ☺
Methods to optimize the preventive maintenance   ☺ ☺ ☺
Maintenance history   ☺ ☺ ☺
Graphic maintenance panel   ☺ ☺ ☺
Materials Management
       
Stock management   ☺ ☺ ☺
Stock supervision     ☺ ☺
Documentation of spare usage     ☺ ☺
Inventory methods     ☺ ☺
Stock usage analysis     ☺ ☺
Optimization of stocks     ☺ ☺
Ordering        
Request for price       ☺
Quote comparison       ☺
Requests for purchase including authorization       ☺
Orders including authorization       ☺
Emailing of orders       ☺
Deliveries documented       ☺
Invoice checking       ☺
Equipment Management
       
No limit to the level of stuctures   ☺ ☺ ☺
Spare parts catalogues and documents can be linked   ☺ ☺ ☺
Counter management and optionally an interface to equipment

  ☺ ☺ ☺
Spare parts catalogues can be integrated   ☺ ☺ ☺
Reporting        
Open solution   ☺ ☺ ☺
Can be extended by the customer   ☺ ☺ ☺
Standard reports included   ☺ ☺ ☺
         

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Contact us

Have us present maint.tec!

EMTEC IT-Solutions
Mr. Stephen Gullans
Tel. +49 40 668508-00
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

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